Our Well-Proven Process to Creating Custom Battery Packs
Building a custom battery pack that is fit-for-purpose takes a team of technical experts, including mechanical and electrical engineers. Accutronics’ teams work closely together and liaise with your device designers from the outset to ensure that battery requirements are met.
This clear communication, coupled with well-proven project management processes, ensures that custom solutions are delivered in a timely and cost effective manner. Take a look at the steps that go into the process below:
Fabrication of product parts using rapid prototype techniques.
Assembly & test of a small number of products using limited fixturing, Quantity of products sent to customer for evaluation (Dangerous Goods shipping required if the product is a Lithium battery).
Quantity of batteries retained by Accutronics for Design Validation (see below).
Hard tooling of product components which may include injection moulded plastics, formed metal parts, injection moulded metal parts, PCBAs, light pipes, packaging, labels, PCBAs, membrane panels etc (this is neither an inclusive nor an exhaustive list).
Includes tool trials (where appropriate) & shipping of tools from Asia to UK (where appropriate).
Purchase of components & assembly into products for regulatory qualification testing.
Including creation of necessary paperwork. Shipment of products to external test house for certification testing / reporting.
Tests can include UN 38.3 (transport), IEC 62133-2:2017 (safety), UL 62133-2 (safety), UL 2054 (safety), EMC, Ingress Protection testing, Environmental Testing, IEC 62368-1, UL 62368-1, RoHS, REACH, WEEE validation (this is neither an inclusive nor an exhaustive list)